- Open the box and remove the main bike body.
- Remove all packing material from the bike.
- Remove the front wheel from the box and install. The fender will be attached to the front tire
- Mount Handlebars
- Install Front Wheel
- Install Pedals
- Install Front Fender and Headlight
- Install Seat Post
Your bike should now be ready to ride. If you are having any difficulties with this
assembly, please contact us or take your bike to a local bicycle shop
How to Install Handlebars
- Remove the faceplate from the front side of the stem via 4 Allen key bolts
- Place handlebar onto the stem and hold the faceplate
- Carefully thread in one bolt by hand about 2 or 3 turns
- Now start threading the other 3 bolts
- In an X pattern gradually tighten the 4 bolts while making sure the top and bottom of the faceplate are evenly spaced
- Then make sure when the stem is facing forward make sure front brake is on the left (same side as the rear) adjust by loosening 2 bolts at the top of the fork
Front Wheel Installation
The front wheel on the Ultra FS utilizes a thru-axle. To install the wheel you must first remove
the thru-axle from the fork.
- Use the dial on the top of the fork to lockout the suspension
- With a 6mm hex key unthread the axle bolt from the drive side of the bike.
- Now push the long thru-axle through to the non-drive side and pull it out.
- Grab the wheel and insert between fork dropouts
- Push the thru-axle from the non-drive side, through the dropouts and hub, towards the
- Now thread the axle bolt into the thru-axle.
- Tighten on both sides with a 6mm hex key
How to Install Pedals
- Apply a small amount of grease to the pedal threads
- Note there is a right and a left pedal, they have different thread directions and are labelled with an R and L respectively
- Insert the right pedal into the right crank arm, turn the pedal axle clockwise to tighten, use a
15mm pedal wrench to tighten
- Insert the left pedal into the left crank arm, turn the pedal axle anti-clockwise to tighten,
use a 15mm pedal wrench to tighten
How to Install Fender and Headlight
The stock Ultra 1000 comes with a full metal fender and a wired light. Please read the instructions before proceeding ahead with the installation.
1. Note the Fender's front and Rear orientation first
2. Note the supplied fitments. Use 2 or 3 additional washers for the front end of the fender so that the bolt head moves away from the head tube's surface.
3. The fender and light are installed at the fork crown together. One 6mm bolt and washer
through the front, and one 6mm bolt and washer through the back
4. If you are mounting the headlight place the 6mm bolt with washer through the light bracket and then through the front fender mount and thread into the front of the fork crown as shown below.
Don't forget the additional washers on the front bolt as mentioned previously.
5. Place the 6mm bolt with washers through the rear fender mount and thread in a couple of turns into the back of the fork crown.
6. Now attach the front bolt and the headlight along with the washers in the sequence as shown below.
7. Once both bolts are installed tighten completely.
8. Note that the headlight mount and fender mount should steer clear of the head tube base as shown in the picture below, if required add more washers to increase the spacing.
How to Install Seat Post
- Apply a small amount of grease to the lower portion of the post-
- Open cam lever on seat collar
- Slide post into desired height (seat post has a minimum insertion lever marked on it,
make sure this line is completely hidden within the frame)
- Close cam lever (cam lever is tight when it has resistance at 50% of closer, then close
all the way)