Overview

1. Open the box and remove the main bike body.
2. Remove all packing material from the bike.
3. Remove the front wheel from the box and install. The fender will be attached to the front tire
4. Mount handlebars
5. Install front wheel
6. Install pedals
7. Install front fender and headlight
8. Install seat post

Your bike should now be ready to ride. If you are having any difficulties with this
assembly, please contact us or take your bike to a local bicycle shop.

These instructions are applicable to the Juggernaut Classic with the RST Guide suspension fork.

How to Install Handlebars

1. Remove the faceplate from the front side of the stem via 4 Allen key bolts
2. Place handlebar onto the stem and hold the faceplate 
3. Carefully thread in one bolt by hand about 2 or 3 turns 
4. Now start threading the other 3 bolts
5. In an X pattern gradually tighten the 4 bolts while making sure the top and bottom of the faceplate  are evenly spaced

How to Install Front Wheel

1. Locate Quick Release skewer in charger box 
2. Unscrew one side and remove one spring 
3. Insert skewer with lever one the brake side
4. Slide spring onto a skewer with the smaller cone towards the wheel
5. Screw on end nut 1 turn
6. Remove protector and slide fork onto wheel while carefully aligning brake rotor into the caliper 
7. With bike upright and weight on the front tighten end nut on a skewer and close cam lever (cam lever is tight when it has resistance at 50% of closer, then close all the way)

Note: If fender is rubbing on wheel,

• Loosen upper mount and adjust the slotted mount to clear the tire.
• If rubbing on the side the metal stay can be bent as needed to clear 

How to Install Pedals

1. Apply a small amount of grease to the pedal threads
2. Note there is a right and a left pedal, they have different thread directions and are labelled with an R and L respectively
3. Insert the right pedal into the right crank arm, turn the pedal axle clockwise to tighten, use a
   15mm pedal wrench to tighten
4. Insert the left pedal into the left crank arm, turn the pedal axle anti-clockwise to tighten,
   use a 15mm pedal wrench to tighten

How to Install Fender and Headlight

1. Locate the fender hardware:
   1. 2x M5x bolts (on bottom of the fork) 
   2. M6 Bolt w/ nut on top of the fork
   3. Hardware may also be found in the charger/toolbox
2. Attach both fender and headlight to upper mount in the order: Washer, headlight, fork, fender, washer then locknut
3. Attach fender stay eyelets to lower mounts on each side

How to Install Seat Post

1. Apply a small amount of grease to the lower portion of the post
2. Open cam lever on seat collar
3. Slide post to the desired height (seat post has a minimum insertion lever marked on it,
   make sure this line is completely hidden within the frame)
4. Close cam lever (cam lever is tight when it has resistance at 50% of closer, then close
   all the way)